Expert Steel Reel Welding Services | Enhance Durability and Performance
NARCo delivers precision steel reel welding services that restore and enhance the structural integrity of your industrial reels. With over two decades of specialized experience, our certified welding technicians utilize advanced techniques to repair flanges, arbor tubes, and drive pin holes, ensuring your reels meet the demanding requirements of wire and cable manufacturing. Trust our custom fabrication capabilities to extend reel life and maximize your operational efficiency.
Our Steel Reel Welding Services
Comprehensive welding solutions for industrial reels, from structural repairs to custom fabrication for wire and cable manufacturing applications.
Flange Welding & Repair
Expert welding and press work for damaged or warped reel flanges. We restore structural integrity through precision welding techniques, ensuring your flanges meet dimensional specifications and maintain proper wire layering capabilities for optimal performance.
Complete arbor tube replacement and welding services including repairs, modifications, and custom fabrication. We weld new arbor tubes to exact specifications, change arbor hole sizes, and reinforce mounting points to handle heavy-duty applications and extend reel service life.
Specialized welding for damaged or worn drive pin holes that compromise reel rotation. Our precision welding techniques restore or replace drive pin mounting points, ensuring secure connection to winding equipment and preventing costly downtime in your production line.
Comprehensive welding repairs for damaged reel rims, structural supports, and center reinforcements. We address cracks, breaks, and deformations through expert welding that restores load-bearing capacity and ensures safe handling of heavy wire loads during manufacturing operations.
Tailored welding and fabrication services to meet your unique reel specifications. From adding center supports and reinforcement plates to creating custom mounting hardware, our skilled welders bring your specialized requirements to life with precision and quality craftsmanship.
Industrial-strength welding for large-diameter reels and heavy cable applications. Our certified welders handle reels from 3" to 96" diameter, providing robust welded joints that withstand the extreme stresses of heavy wire coiling, transportation, and repeated industrial use.
Precision Welding That Extends Reel Life and Maximizes Value
At NARCo, we understand that damaged reels represent significant capital investment. Our expert welding services breathe new life into worn or damaged steel reels through precision techniques honed over 25 years of specialized experience. Whether you need flange repairs, arbor tube replacement, or complete structural reconditioning, our certified welders deliver solutions that meet exact specifications while maintaining the structural integrity critical for wire manufacturing operations. Combined with dynamic balancing and quality finishing, our welding services ensure your reels perform like new at a fraction of replacement cost.
Proven Track Record
Trusted by Industry Leaders
Delivering exceptional welding quality and service since 1999 for wire and cable manufacturers across the U.S.
"NARCo's Reel Reconditioning & Repair service has been absolutely reliable for our wire manufacturing operation. Their dynamic balancing and straightening work keeps our production running smoothly."
David Chen
"We had severe rim damage on several reels that threatened our shipping timeline. NARCo's blasting, painting, and stenciling services restored them to like-new condition in record time."
Jennifer Kowalski
"As a cable manufacturer, finding reliable steel reel welding services has transformed our operations. NARCo's custom fabrication capabilities and competitive pricing make them our go-to partner."
Robert Matthews
"When our arbor tube failed mid-week, Mark and the team turned it around within 24 hours. Their Custom Reel Services saved us from a production shutdown. Outstanding service, genuinely."
Patricia Valdez
"Their competitive pricing on new reels, combined with expert refurbishment services, gives us flexibility to manage reel inventory costs without sacrificing quality or reliability."
Michael Torres
"Twenty-five years of partnership with NARCo has proven their commitment to unparalleled quality and prosperous relations. They've become an extension of our manufacturing team."
James Abbott
"Their dynamic balancing capabilities ensure our reels perform at peak efficiency. The technical precision in their machining and welding work is evident in every project they complete."
Thomas Ricketts
"In the wire and cable industry, consistent access to quality steel reel welding services is critical. NARCo's 25-year track record and industry-wide reputation make them the leader we trust."
Susan Hamilton
"NARCo's Reel Reconditioning & Repair service has been absolutely reliable for our wire manufacturing operation. Their dynamic balancing and straightening work keeps our production running smoothly."
David Chen
"We had severe rim damage on several reels that threatened our shipping timeline. NARCo's blasting, painting, and stenciling services restored them to like-new condition in record time."
Jennifer Kowalski
"As a cable manufacturer, finding reliable steel reel welding services has transformed our operations. NARCo's custom fabrication capabilities and competitive pricing make them our go-to partner."
Robert Matthews
"When our arbor tube failed mid-week, Mark and the team turned it around within 24 hours. Their Custom Reel Services saved us from a production shutdown. Outstanding service, genuinely."
Patricia Valdez
"Their competitive pricing on new reels, combined with expert refurbishment services, gives us flexibility to manage reel inventory costs without sacrificing quality or reliability."
Michael Torres
"Twenty-five years of partnership with NARCo has proven their commitment to unparalleled quality and prosperous relations. They've become an extension of our manufacturing team."
James Abbott
"Their dynamic balancing capabilities ensure our reels perform at peak efficiency. The technical precision in their machining and welding work is evident in every project they complete."
Thomas Ricketts
"In the wire and cable industry, consistent access to quality steel reel welding services is critical. NARCo's 25-year track record and industry-wide reputation make them the leader we trust."
Susan Hamilton
"NARCo's Reel Reconditioning & Repair service has been absolutely reliable for our wire manufacturing operation. Their dynamic balancing and straightening work keeps our production running smoothly."
David Chen
"We had severe rim damage on several reels that threatened our shipping timeline. NARCo's blasting, painting, and stenciling services restored them to like-new condition in record time."
Jennifer Kowalski
"As a cable manufacturer, finding reliable steel reel welding services has transformed our operations. NARCo's custom fabrication capabilities and competitive pricing make them our go-to partner."
Robert Matthews
"When our arbor tube failed mid-week, Mark and the team turned it around within 24 hours. Their Custom Reel Services saved us from a production shutdown. Outstanding service, genuinely."
Patricia Valdez
"Their competitive pricing on new reels, combined with expert refurbishment services, gives us flexibility to manage reel inventory costs without sacrificing quality or reliability."
Michael Torres
"Twenty-five years of partnership with NARCo has proven their commitment to unparalleled quality and prosperous relations. They've become an extension of our manufacturing team."
James Abbott
"Their dynamic balancing capabilities ensure our reels perform at peak efficiency. The technical precision in their machining and welding work is evident in every project they complete."
Thomas Ricketts
"In the wire and cable industry, consistent access to quality steel reel welding services is critical. NARCo's 25-year track record and industry-wide reputation make them the leader we trust."
Susan Hamilton
The NARCo Advantage
Why Choose NARCo for Steel Reel Welding?
Experience the NARCo difference: specialized expertise, quality craftsmanship, and comprehensive solutions.
Specialized Expertise
Over 25 years focused exclusively on steel reel welding and reconditioning for wire manufacturing applications.
Custom Capabilities
Complete welding, machining, and fabrication services tailored to your unique specifications and operational requirements.
Quality Assurance
Every welded reel undergoes rigorous inspection and dynamic balancing to ensure structural integrity and optimal performance.
Cost-Effective Solutions
Professional welding repairs that extend reel life at a fraction of new reel costs, maximizing your equipment investment ROI.
Meet The NARCo Team
Experienced professionals dedicated to exceptional welding quality.
Founded in 1999 in Antwerp, Ohio, New American Reel Co LLC began with a focused mission: providing expert reconditioning and repair services for steel wire reels and bobbins used throughout the wire manufacturing industry. What started as a specialized repair shop has grown into a comprehensive reel services provider serving manufacturers across the United States. Over the years, we've expanded our capabilities to include advanced welding, precision machining, and custom fabrication—allowing us to tackle repair challenges that other facilities cannot handle. Our commitment to outstanding service, unparalleled quality, and competitive pricing has earned us the trust of wire, cable, and rope manufacturers who depend on reliable equipment to maintain production schedules. Today, our team continues the tradition of precision craftsmanship and responsive service that has defined NARCo for over two decades.
25+ YearsSpecialized experience in steel reel welding and reconditioning
3" to 96"Reel diameter range we expertly service and repair
4.8 StarsCustomer satisfaction rating from verified reviews
Frequently Asked Questions
What types of steel reel welding repairs can you perform?
We provide comprehensive welding services including flange repairs and press work, arbor tube replacement and welding, drive pin hole repairs or replacement, rim damage repairs, structural reinforcement welding, center support fabrication, and custom welding for specialized modifications. Our capabilities cover reels from 3" to 96" in diameter.
How does reel welding compare in cost to buying a new reel?
Professional welding repairs typically cost 30-50% of new reel replacement costs, making reconditioning an extremely cost-effective option. The exact savings depend on the extent of damage and reel size, but most customers find that quality welding repairs deliver like-new performance while preserving significant capital for other operational needs.
Will welded repairs affect the reel's balance and performance?
Not when done properly. At NARCo, every welded reel undergoes dynamic balancing after repairs to ensure optimal performance. Our precision welding techniques maintain structural integrity while our balancing process eliminates any potential wobble or vibration, ensuring your reconditioned reel performs exactly like new equipment.
What is the typical turnaround time for steel reel welding services?
Turnaround time varies based on the extent of repairs needed and current workload. Simple welding repairs like drive pin holes may be completed in 3-5 business days, while comprehensive reconditioning including flange work, welding, blasting, and painting typically takes 2-3 weeks. We can provide expedited service for urgent needs.
Do you provide welding services for specialty or custom reels?
Absolutely. Our custom fabrication capabilities allow us to handle unique welding requirements including non-standard dimensions, special mounting configurations, reinforcement modifications, and custom features. Our experienced welders and machinists work directly with your specifications to deliver precisely what your operation requires.
What welding standards and quality controls do you follow?
We adhere to industry best practices for structural steel welding and conduct thorough visual inspections of all welds. Our quality control process includes dimensional verification, structural integrity testing, and dynamic balancing. Reels can be manufactured or repaired to meet NEMA WC26 and DIN standards as required.
Can you weld reels made from different steel grades or materials?
Yes, our experienced welders are qualified to work with various steel grades commonly used in reel manufacturing. We select appropriate welding techniques, filler materials, and parameters based on the base metal composition to ensure strong, durable welds that maintain the reel's structural properties.
Do you offer additional services beyond welding repairs?
Yes, we provide complete reel reconditioning including straightening, blasting and painting, stenciling of logos and markings, dynamic balancing, machining services, and custom fabrication. We can also assist with sourcing new steel and plastic reels, making us your one-stop solution for all reel needs.
Questions About Your Reel Repair Needs?
Our welding specialists are ready to assess your reels and recommend the most cost-effective repair solutions.
Serving Manufacturers Nationwide
Providing expert steel reel welding and reconditioning services to wire and cable manufacturers throughout industrial corridor across the United States.
Contact us today for a free assessment and quote on your welding repair needs.
Trusted & Experienced
Awards and Recognition
Wire Association International Member
Active member of the industry's premier professional organization
25+ Years in Business
Specialized expertise serving the industry since 1999
Authorized Reel Services
Authorized agent for premium reel solutions nationwide
Get Expert Welding Solutions for Your Steel Reels
Contact NARCo today to discuss your reel welding needs. Our specialists will assess your requirements and provide a detailed quote for quality repairs that extend reel life and maximize your investment.
For immediate assistance, feel free to give us a direct call at 419-258-2900 You can also send us a quick email at mark@narco.us
For immediate assistance, feel free to give us a direct call at 419-258-2900 You can also send us a quick email at mark@narco.us